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Food Safety Modernization Act (FSMA) Preventative Controls for Human Food Rule

Information for Manufacturers and Distributors of Human Food

The Food Safety Modernization Act (FSMA), a federal law enacted in 2011, requires firms that manufacture, process, pack or hold human food, and that must register with FDA, follow the Preventive Controls (PC) rule’s new food safety requirements found in 21 CFR Part 117.  The PC rule is final, and compliance dates for some businesses began as early as September 2016.

 

The Pennsylvania Department of Agriculture (PDA) adopts the new federal regulations as dictated by the Food Safety Act (3 Pa. C.S.A. §5733(f)) and will enforce all applicable provisions.  As Pennsylvania regulation, all PDA registered firms will be expected to comply with the applicable portions of the PC rule regardless of FDA registration status, unless specifically exempted in the rule. During inspection of food establishments, PDA will evaluate the required food safety plans and make sure the plans are being implemented properly.

 

PC requires food establishments to follow updated good manufacturing practices (cGMPs), and establish and implement a comprehensive Hazard Analysis and Risk-Based Preventive Controls (HARPC) plan.

 

FSMAs PC rule for Human Food - Food Safety Plan Requirements:

 

Firms that are subject to PC must establish and implement a food safety system that includes an analysis of hazards and risk-based preventive controls. This food safety system includes a written food safety plan that covers:

 

  • Hazard analysis: What are the known or reasonably foreseeable biological, chemical, and physical hazards that occur naturally, are unintentionally introduced, or are intentionally introduced, that could affect the safety of the food.
  • Preventive controls: Measures that are required to minimize or prevent the identified hazards, including:
    • Process Controls,
    • Food Allergen Controls,
    • Sanitation Controls,
    • Supplier-Chain Controls — a risk-based approach to ensure suppliers are not providing food establishments with raw materials or ingredients that pose a significant risk to the final product made by the firm.
    • Other Appropriate Controls
  • Oversight and management of preventive controls:
    • Monitoring: to provide assurance that preventive controls are consistently performed.
    • Corrective Actions and Corrections: to quickly identify and correct a minor isolated problem that occurs during food production.
    • Verification: to ensure that preventive controls are consistently implemented and effective.
  • Recordkeeping: Documentation of compliance with the written food safety plan to include but not limited to monitoring, corrective actions, corrections and verification activities.  Required records shall be made available to the regulatory authority (which will include PDA and FDA).
  • Recall Plan: If the hazard analysis reveals that a preventive control is needed, the firm must also have a recall plan as part of their food safety plan. It must include steps and methods to be used to notify the direct recipients of the food about the recall, notify the public about any hazard, verify that the recall is carried out effectively, as well as procedures to appropriately dispose of the recalled food in the food establishment and by all recipients.

 

Timeline for Food Establishments that need to comply (if not exempted)

Business Size

Description

Compliance Date

Very small

<$1M total annual sales of food (3 year avg.)

September 17, 2018

Small

<500 full-time equivalent employees

September 18, 2017

Large

All other businesses

September 19, 2016

------

Businesses subject to Pasteurized Milk Ordinance (PMO)

September 17, 2018

 

Compliance Dates for the Requirements of the Supply-Chain Program (Subpart G)

Situation

         Compliance Date

A receiving firm is a small business and its supplier will not be subject to the human PC rule or produce safety (PS) rule.

            September 18, 2017

A receiving firm is a small business and its supplier is subject to the human PC rule or the PS rule.

The later of: September 18, 2017 OR 6 months after the receiving firm’s supplier is required to comply with the applicable rule.

A receiving firm is NOT a small OR a very small business and its supplier will not be subject to the human PC rule or the produce safety rule.

A receiving firm is NOT a small OR a very small business and its supplier will be subject to the human PC rule or the PS rule.

March 17, 2017

6 months after the receiving firm’s supplier is required to comply with the applicable rule.

 

Exempted Food Establishments from the FSMA’s PC Rule for Human Food

  • Food establishments that manufacture products covered by separate regulations including juice, seafood, dietary supplements, alcoholic beverages, or Low-acid canned foods (for C. botulinum control ONLY).
  • Establishments such as grain elevators and warehouses that are solely engaged in storing agricultural commodities (other than fruits and vegetables) intended for further processing.
  • Establishments, such as warehouses, that only store packaged foods that are not exposed to the environment and for which refrigeration is not required for safety.
  • Establishments that are small or very small on-farm businesses that conduct certain low-risk manufacturing and processing, packing, or holding activities (e.g., making jams/jellies, honey, maple syrup, candy, soft drinks, etc.)

NOTE: A Farm is not covered by the new requirements, unless it is a farm mixed-type facility which is an establishment that is a farm, but also conducts activities outside the farm definition that require the establishment to be registered as required under section 415 of the Federal FD&C Act.


Food Establishments subject to or which qualify for the Modified PC requirements

 This may apply to most PDA Limited Food Establishments

  • A very small business as defined in 21 CFR 117.3.
  • A Qualified Facility as defined in 21 CFR 117.3.
  • An establishment that is solely engaged in the storage of refrigerated unexposed packaged foods when temperature controls are necessary to prevent pathogen growth. The firm must:

    1. Establish and implement temperature controls adequate to significantly minimize or prevent pathogen growth, and toxin formation,
    2. Monitor the temperature controls at adequate frequency,
    3. Take appropriate corrective actions when there is loss of temperature control,
    4. Verify temperature controls,
    5. Establish and maintain records.

 

Updated Current Good Manufacturing Practices (cGMP)

  • The PC Rule for Human Food also updates Current Good Manufacturing Practice (cGMP) requirements. Updates include:
  • Clarifications on protections against cross-contact of food by allergens,
  • Deletion of certain nonbinding provisions (any language containing “recommendations”),
  • Some previously nonbinding provisions are now modified to be binding provisions.
    • (An example is education and training, in which management is now required to ensure that all employees who manufacture, process, pack or hold food are qualified to perform their assigned duties. These employees must have the necessary combination of education, training, and/or experience necessary to manufacture, process, pack, or hold clean and safe food. Individuals must receive training in the principles of food hygiene and food safety, including the importance of employee health and hygiene).

Establishments that are exempt or subject to modified requirements in the new requirements for Hazard Analysis and Risk-Based Preventive Controls (HARPC) would generally be subject to cGMP requirements.

 

How does the Preventive Controls Plan compared to a HACCP plan?

The general concepts are very similar. However, these “preventive controls plans” also cover monitoring, records, and corrective actions for items that are generally considered pre-requisite programs in HACCP plans, including food allergen controls, sanitation controls, and a recall plan. The table below compares the requirements for both plans.

 

Element

HACCP Plan

PC Rule Food Safety Plan

Hazard Analysis

Biological, chemical, physical hazards

Biological, Physical & Chemical. Chemical hazards include radiological hazards. Also, consideration of economically motivated adulteration (21 CFR 117.130(b)(1)(ii))

Preventive Controls

CCPs for processes

Process CCPs + controls at other points that are not CCPs (21 CFR 117.135(a)(2))

Parameters and values

Critical limits at CCPs

Parameters and minimum/maximum values (equivalent to critical limits for process controls) (21 CFR 117.135(c)(1))

Monitoring

Required for CCPs

Required as appropriate for preventive controls (21 CFR 117.145)

Corrective actions and Corrections

Corrective actions

Corrective actions or corrections as appropriate (21 CFR 117.150(a))

Verification (including validation)

For process controls

Verification as appropriate for all preventive controls; validation for process controls; supplier verification required when supplier controls a hazard (21 CFR 117.155, 117.160)

Records

For process controls

As appropriate for all preventive controls (21 CFR 117.190)

Recall plan

Not required in the plan

Required when a hazard requiring a preventive control is identified (21 CFR 117.139)

 

 Assistance to Industry

The PDA will continue to communicate and work with firms, especially small and very small businesses, to understand and comply with the new PC Rules, including during routine inspections.  PDA will also communicate available training opportunities as they are available (see below).

The FDA is developing several guidance documents on subjects that include:

  • Hazard Analysis & Preventive Controls,                          
  • Food Allergen Controls,
  • Sanitation Controls,                                               
  • Validation of Process Controls,
  • A Small Entity Compliance Guide that explains the actions a small or very small firm must take to comply with the rule.

FDA has developed a partial draft guidance for industry (5 Chapters) covering some of the subjects above and is still working on 9 more chapters and other guidance documents.


All available guidance documents can now be found at (under related guidance tab):

http://www.fda.gov/Food/GuidanceRegulation/FSMA/ucm334115.htm

 

Links:

For more information about the FDA’s FSMA Final Rule for PC for Human Food, please visit:

http://www.fda.gov/Food/GuidanceRegulation/FSMA/ucm334115.htm

 

The FDA FSMA Technical Assistance Network (TAN) is now operational and providing technical assistance regarding overall FSMA regulatory aspects.  Inquiries may be submitted through a web form accessible at: http://www.fda.gov/Food/GuidanceRegulation/FSMA/ucm459719.htm

 

For technical assistance to industry, academia and others regarding training and scientific/technical questions related specifically to FDA’s PC for Human Food and Animal Food regulations, the Food Safety Preventive Controls Alliance (FSPCA) Technical Assistance Network (TAN) is now operational and inquiries can be submitted online at:

https://www.ifsh.iit.edu/fspca/fspca-technical-assistance-network

To learn more about who must register their firms with FDA, visit the FDA website at: http://www.fda.gov/Food/GuidanceRegulation/FoodFacilityRegistration/ucm2006831.htm

 

To find resources and information about the Food Safety Modernization Act (FSMA) of 2011, and how Penn State Extension is responding and assisting industry:

http://extension.psu.edu/food/safety/food-safety-modernization-act

 

Training Opportunities

The regulation requires that certain activities must be completed by a Preventive Controls Qualified Individual (PCQI) who has successfully completed training in the development and application of risk-based preventive controls. FSPCA has developed a standardized curriculum recognized by FDA; and successfully completing this course is one way to meet the requirements for a PCQI.

These courses are taught by Lead Instructors trained by the FSPCA, who have been instructed in how to teach the FDA-recognized standardized curriculum.

List of upcoming courses and registration information can be accessed at:

https://fspca.force.com/FSPCA/s/course_registration/Course_Registration__c/00B36000007edjpEAA?language=en_US

 

For more information about FSPCA Alliance Training opportunities, visit:

https://www.ifsh.iit.edu/fspca/fspca-preventive-controls-human-food

 

A copy of the FSPCA PC for Human Food Participant manual can found at:

https://ifpti.absorbtraining.com/Files/Instructor%20Resource%20Portal/FSPCA%20PC%20Course%20Participant%20Manual_V1.2_2016.02.23.pdf

 

Other training opportunities can be found on the PennState Extension website:

http://extension.psu.edu/food/safety/food-safety-modernization-act/training-and-events